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How much do I open a bore before anodizing?

Last updated 10 August 2026

Barely at all, which is the surprise. A .375 bore anodized to a .0008 total coat wants .3748 / .3768, because only about half the coat sits above the base metal.

This is the case where the two hardest corrections in the job land on one feature. The coating closes the hole rather than opening it, so the bore starts larger. And an anodize call-out states total coat thickness while only about half of it grows outward, so the correction is half what a plating spec of the same number would be.

Get the direction right and the buildup wrong and you are out by a factor of two in the direction that leaves the hole tight. Get the buildup right and the direction wrong and you are out by twice the correction in the direction that scraps it. The reason to compute this rather than reason about it is that both mistakes look like a reasonable answer.

Worked

On the print.3740 / .3760 in
ProcessAnodize
The featurediameter, both surfaces in the process
Per side0.0008 in
The dimension movessmaller at this operation
Shift per unit of per-side effect2 times
Hold before the process.3748 / .3768 in

Open this case in the calculator, and change the numbers.

Computed by ctrlPlanner. MIL-STD-870, Federal Screw Thread Specification H28.

This is one characteristic. A real part has forty of them through five operations, and every one needs the same walk when the drawing revises. That is what ctrlPlanner does from a ballooned print.

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